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SEALED LEAD-ACID BATTERIES (2)

Published:2011/8/8 1:45:00 Author:Phyllis From:SeekIC

Charging

In principle sealed lead-acid batteries can be charged at a constant voltage. The maximum charge voltage that can be used depends on the temperature, and it is important that this voltage is not exceeded during charging. Figure 2 shows the relationship between temperature and voltage for two different charging regimes. The higher value is used for normal (cyclical) operation, while the lower value is for when the battery is trickle-charged to maintain its condition over a long period. In standby operation a voltage that is even only slightly too high will have a negative impact on the life of the battery, and so if the operating temperature will not be constant a temperature-compensated charging circuit is essential. What can happen if the charge voltage is not adjusted to suit the temperature is clearly shown in Figure 3.

Figure 2. Charge voltage in relation to temperature


Figure 3. Effect of temperature on battery life with continuous charging


Charging at constant voltage is very simple. Any regulated power supply can be used as long as its output voltage can be set to the correct value. At room temperature (20 CC) a value of 2.45 V (say between 2.4 V and 2.5 V) per cell is suitable for normal cyclical charging; for trickle charging a suitable value is 2.275 V (say between 2.25 V and 2.3 V) per cell. Cells should not be charged for too long at higher voltages. One criterion that can be used to determine when to stop charging is to test when the charge current, which falls continuously during the first few hours of charging, reaches 0.07 CA (or less) and remains unchanged for three further hours. If this test is not used, then time-controlled charging should be limited to a maximum of 16 to 20 hours.


The initial charge current is determined by the internal resistance (or, if available, current limiting) of the power supply. Raising the maximum initial current does not reduce the charge time as much as might be expected.

Figure 4. Charging behavor at constant 2.275V


Figure 4 shows how the charge current changes when the charge voltage is set to 2.275 V using four different current limit settings. The charge current (in amps) is shown on the vertical axis as a percentage of the battery capacity CJQ- If the C\Q capacity is, for example, 1 Ah, then we are considering initial currents from 450 mA (or 45 % of C10) down to 100 mA (10% of C10). The figure shows that the initial limit current only Rows at the beginning of the charge cycle. The current proceeds to fall off exponentially, almost to zero at the end of the charging procedure. Manufacturers recommend initial current limit values in the range from 0.25 CA to 0.4 CA; values above 0.5 CA are best avoided in the interests of preserving the life of the battery.



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